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Title: :  A Review on Cooling Tower Efficiency Enhancement & IOT Integration
PaperId: :  28372
Published in:   International Journal Of Advance Research And Innovative Ideas In Education
Publisher:   IJARIIE
e-ISSN:   2395-4396
Volume/Issue:    Volume 12 Issue 2 2026
DUI:    16.0415/IJARIIE-28372
Licence: :   IJARIIE is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Author NameAuthor Institute
Kiran MahaleSamarth College of Engineering & Management, Belhe, Pune
Ajay TemkarSamarth College of Engineering & Management, Belhe, Pune
Rohan GadekarSamarth College of Engineering & Management, Belhe, Pune
Vishwas LendeSamarth College of Engineering & Management, Belhe, Pune
Dr. Sandip NeheSamarth College of Engineering & Management, Belhe, Pune

Abstract

Mechanical Engineering
Cooling Tower, IoT Integration, Real-Time Monitoring, Efficiency Enhancement
Industrial cooling towers are widely employed to reject excess heat from processes, yet their performance often deteriorates due to ineffective air circulation and limited real-time monitoring. This project focuses on the design and development of a prototype cooling tower with enhanced efficiency through the integration of an ESP32-based control system and IoT connectivity. The physical model consists of a compact tower frame with a water distribution system, collection basin, and a top-mounted exhaust fan. A waterproof digital temperature sensor (DS18B20) is installed within the tower to monitor the air–water interaction zone. The ESP32 microcontroller continuously records temperature data and, when a rise beyond a defined threshold is detected, it automatically activates the exhaust fan to accelerate convective heat removal. To ensure user awareness and remote monitoring, the ESP32 simultaneously triggers a notification to a mobile device via an IoT platform whenever the fan is switched on. This integration not only improves cooling effectiveness by maintaining stable tower temperatures but also demonstrates the potential for predictive maintenance, reduced downtime, and optimized energy usage in industrial cooling operations. The prototype validates the combined benefits of traditional thermo fluid design with modern automation and IoT, establishing a pathway toward smart, efficient, and connected industrial cooling solutions.

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IJARIIE Kiran Mahale, Ajay Temkar, Rohan Gadekar, Vishwas Lende, and Dr. Sandip Nehe. "A Review on Cooling Tower Efficiency Enhancement & IOT Integration" International Journal Of Advance Research And Innovative Ideas In Education Volume 12 Issue 2 2026 Page 1753-1757
MLA Kiran Mahale, Ajay Temkar, Rohan Gadekar, Vishwas Lende, and Dr. Sandip Nehe. "A Review on Cooling Tower Efficiency Enhancement & IOT Integration." International Journal Of Advance Research And Innovative Ideas In Education 12.2(2026) : 1753-1757.
APA Kiran Mahale, Ajay Temkar, Rohan Gadekar, Vishwas Lende, & Dr. Sandip Nehe. (2026). A Review on Cooling Tower Efficiency Enhancement & IOT Integration. International Journal Of Advance Research And Innovative Ideas In Education, 12(2), 1753-1757.
Chicago Kiran Mahale, Ajay Temkar, Rohan Gadekar, Vishwas Lende, and Dr. Sandip Nehe. "A Review on Cooling Tower Efficiency Enhancement & IOT Integration." International Journal Of Advance Research And Innovative Ideas In Education 12, no. 2 (2026) : 1753-1757.
Oxford Kiran Mahale, Ajay Temkar, Rohan Gadekar, Vishwas Lende, and Dr. Sandip Nehe. 'A Review on Cooling Tower Efficiency Enhancement & IOT Integration', International Journal Of Advance Research And Innovative Ideas In Education, vol. 12, no. 2, 2026, p. 1753-1757. Available from IJARIIE, http://ijariie.com/AdminUploadPdf/A_Review_on_Cooling_Tower_Efficiency_Enhancement___IOT_Integration_ijariie28372.pdf (Accessed : ).
Harvard Kiran Mahale, Ajay Temkar, Rohan Gadekar, Vishwas Lende, and Dr. Sandip Nehe. (2026) 'A Review on Cooling Tower Efficiency Enhancement & IOT Integration', International Journal Of Advance Research And Innovative Ideas In Education, 12(2), pp. 1753-1757IJARIIE [Online]. Available at: http://ijariie.com/AdminUploadPdf/A_Review_on_Cooling_Tower_Efficiency_Enhancement___IOT_Integration_ijariie28372.pdf (Accessed : )
IEEE Kiran Mahale, Ajay Temkar, Rohan Gadekar, Vishwas Lende, and Dr. Sandip Nehe, "A Review on Cooling Tower Efficiency Enhancement & IOT Integration," International Journal Of Advance Research And Innovative Ideas In Education, vol. 12, no. 2, pp. 1753-1757, Mar-App 2026. [Online]. Available: http://ijariie.com/AdminUploadPdf/A_Review_on_Cooling_Tower_Efficiency_Enhancement___IOT_Integration_ijariie28372.pdf [Accessed : ].
Turabian Kiran Mahale, Ajay Temkar, Rohan Gadekar, Vishwas Lende, and Dr. Sandip Nehe. "A Review on Cooling Tower Efficiency Enhancement & IOT Integration." International Journal Of Advance Research And Innovative Ideas In Education [Online]. volume 12 number 2 ().
Vancouver Kiran Mahale, Ajay Temkar, Rohan Gadekar, Vishwas Lende, and Dr. Sandip Nehe. A Review on Cooling Tower Efficiency Enhancement & IOT Integration. International Journal Of Advance Research And Innovative Ideas In Education [Internet]. 2026 [Cited : ]; 12(2) : 1753-1757. Available from: http://ijariie.com/AdminUploadPdf/A_Review_on_Cooling_Tower_Efficiency_Enhancement___IOT_Integration_ijariie28372.pdf
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