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Title: :  OPTIMIZATION OF ELECTRICAL AND NON ELECTRICAL FACTORS IN EDM FOR MACHINING DIE STEEL USING COPPER ELECTRODE BY ADOPTING TAGUCHI TECHNIQUE WITH FINAL RESULT
PaperId: :  18407
Published in:   International Journal Of Advance Research And Innovative Ideas In Education
Publisher:   IJARIIE
e-ISSN:   2395-4396
Volume/Issue:    Volume 8 Issue 6 2022
DUI:    16.0415/IJARIIE-18407
Licence: :   IJARIIE is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Author NameAuthor Institute
SURWADE BHALCHANDRA VIJAYShri Gulabrao Deokar C.O.E. Jalgaon
PATIL SANDEEP MADHAVRAOShri Gulabrao Deokar C.O.E. Jalgaon

Abstract

Mechanical Engineering
The present work is under taken with the following objectives 1) To investigate electrical and non electrical process parameter on the response variable material removal rate and electrode wear rate. 2) Determination of optimal conditions using Taguchi method for design of experiment and response graph. 3) Identifying most significant and sub significant control factors using Anova (Ftest).
Electrical Discharge Machining (EDM) is one of the most popular non-traditional machining processes used for machining conducting materials which are difficult to machine by convectional machining process. EDM is thermo-electric process in which metal melts and vaporizes and rapidly cool by dielectric forming debris and thus metal is removed by flushing process. In EDM, the objective is always to get improved Material Removal Rate (MRR) along with with minimal tool wear (EWR). Thus it is essential to estimate the material removal rate or productivity along with the minimal tool wear. It is required to estimate material removal rate and all over variables like tool wear for combination of tools and work pieces material during EDM process. Since machining rate and the resultant tool wear vary as per the choice of input machining parameters. So it is required to establish the process condition which result in increase material removal rate along with low tool wear. Since high carbon high chromium steel is being widely used for manufacturing of dies and moulds, thus it is selected as working material for electric discharge machining in the present investigation. The present work explores the machining conditions which include the effect of parameters like current, pulse on time, pulse off time, concentration of metal powder in dielectric on the MRR and EWR. It is attempted to find the optimal machining conditions for machining HCHCr steel using copper as tool. The experimental study was conducted on die sink type EDM located in institution central mechanical work shop. The design of experiment was conducted using Taguchi method of parametric design where in current, pulse on time pulse off time, mixed dielectric powder were selected and their effect on performance characteristic were MRR and EWR were studied. Experimental trials were conducted and result showed that current is the most significant parameter that influenced the machining response parameters like MRR and EWR.

Citations

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IJARIIE SURWADE BHALCHANDRA VIJAY, and PATIL SANDEEP MADHAVRAO. "OPTIMIZATION OF ELECTRICAL AND NON ELECTRICAL FACTORS IN EDM FOR MACHINING DIE STEEL USING COPPER ELECTRODE BY ADOPTING TAGUCHI TECHNIQUE WITH FINAL RESULT" International Journal Of Advance Research And Innovative Ideas In Education Volume 8 Issue 6 2022 Page 136-143
MLA SURWADE BHALCHANDRA VIJAY, and PATIL SANDEEP MADHAVRAO. "OPTIMIZATION OF ELECTRICAL AND NON ELECTRICAL FACTORS IN EDM FOR MACHINING DIE STEEL USING COPPER ELECTRODE BY ADOPTING TAGUCHI TECHNIQUE WITH FINAL RESULT." International Journal Of Advance Research And Innovative Ideas In Education 8.6(2022) : 136-143.
APA SURWADE BHALCHANDRA VIJAY, & PATIL SANDEEP MADHAVRAO. (2022). OPTIMIZATION OF ELECTRICAL AND NON ELECTRICAL FACTORS IN EDM FOR MACHINING DIE STEEL USING COPPER ELECTRODE BY ADOPTING TAGUCHI TECHNIQUE WITH FINAL RESULT. International Journal Of Advance Research And Innovative Ideas In Education, 8(6), 136-143.
Chicago SURWADE BHALCHANDRA VIJAY, and PATIL SANDEEP MADHAVRAO. "OPTIMIZATION OF ELECTRICAL AND NON ELECTRICAL FACTORS IN EDM FOR MACHINING DIE STEEL USING COPPER ELECTRODE BY ADOPTING TAGUCHI TECHNIQUE WITH FINAL RESULT." International Journal Of Advance Research And Innovative Ideas In Education 8, no. 6 (2022) : 136-143.
Oxford SURWADE BHALCHANDRA VIJAY, and PATIL SANDEEP MADHAVRAO. 'OPTIMIZATION OF ELECTRICAL AND NON ELECTRICAL FACTORS IN EDM FOR MACHINING DIE STEEL USING COPPER ELECTRODE BY ADOPTING TAGUCHI TECHNIQUE WITH FINAL RESULT', International Journal Of Advance Research And Innovative Ideas In Education, vol. 8, no. 6, 2022, p. 136-143. Available from IJARIIE, https://ijariie.com/AdminUploadPdf/OPTIMIZATION_OF_ELECTRICAL_AND_NON_ELECTRICAL_FACTORS_IN_EDM_FOR_MACHINING_DIE_STEEL_USING_COPPER_ELECTRODE_BY_ADOPTING_TAGUCHI_TECHNIQUE_WITH_FINAL_RESULT_ijariie18407.pdf (Accessed : 26 November 2022).
Harvard SURWADE BHALCHANDRA VIJAY, and PATIL SANDEEP MADHAVRAO. (2022) 'OPTIMIZATION OF ELECTRICAL AND NON ELECTRICAL FACTORS IN EDM FOR MACHINING DIE STEEL USING COPPER ELECTRODE BY ADOPTING TAGUCHI TECHNIQUE WITH FINAL RESULT', International Journal Of Advance Research And Innovative Ideas In Education, 8(6), pp. 136-143IJARIIE [Online]. Available at: https://ijariie.com/AdminUploadPdf/OPTIMIZATION_OF_ELECTRICAL_AND_NON_ELECTRICAL_FACTORS_IN_EDM_FOR_MACHINING_DIE_STEEL_USING_COPPER_ELECTRODE_BY_ADOPTING_TAGUCHI_TECHNIQUE_WITH_FINAL_RESULT_ijariie18407.pdf (Accessed : 26 November 2022)
IEEE SURWADE BHALCHANDRA VIJAY, and PATIL SANDEEP MADHAVRAO, "OPTIMIZATION OF ELECTRICAL AND NON ELECTRICAL FACTORS IN EDM FOR MACHINING DIE STEEL USING COPPER ELECTRODE BY ADOPTING TAGUCHI TECHNIQUE WITH FINAL RESULT," International Journal Of Advance Research And Innovative Ideas In Education, vol. 8, no. 6, pp. 136-143, Nov-Dec 2022. [Online]. Available: https://ijariie.com/AdminUploadPdf/OPTIMIZATION_OF_ELECTRICAL_AND_NON_ELECTRICAL_FACTORS_IN_EDM_FOR_MACHINING_DIE_STEEL_USING_COPPER_ELECTRODE_BY_ADOPTING_TAGUCHI_TECHNIQUE_WITH_FINAL_RESULT_ijariie18407.pdf [Accessed : 26 November 2022].
Turabian SURWADE BHALCHANDRA VIJAY, and PATIL SANDEEP MADHAVRAO. "OPTIMIZATION OF ELECTRICAL AND NON ELECTRICAL FACTORS IN EDM FOR MACHINING DIE STEEL USING COPPER ELECTRODE BY ADOPTING TAGUCHI TECHNIQUE WITH FINAL RESULT." International Journal Of Advance Research And Innovative Ideas In Education [Online]. volume 8 number 6 (26 November 2022).
Vancouver SURWADE BHALCHANDRA VIJAY, and PATIL SANDEEP MADHAVRAO. OPTIMIZATION OF ELECTRICAL AND NON ELECTRICAL FACTORS IN EDM FOR MACHINING DIE STEEL USING COPPER ELECTRODE BY ADOPTING TAGUCHI TECHNIQUE WITH FINAL RESULT. International Journal Of Advance Research And Innovative Ideas In Education [Internet]. 2022 [Cited : 26 November 2022]; 8(6) : 136-143. Available from: https://ijariie.com/AdminUploadPdf/OPTIMIZATION_OF_ELECTRICAL_AND_NON_ELECTRICAL_FACTORS_IN_EDM_FOR_MACHINING_DIE_STEEL_USING_COPPER_ELECTRODE_BY_ADOPTING_TAGUCHI_TECHNIQUE_WITH_FINAL_RESULT_ijariie18407.pdf
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