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Title: :  Role of AI in Optimization of MIG Welding Parameters
PaperId: :  27381
Published in:   International Journal Of Advance Research And Innovative Ideas In Education
Publisher:   IJARIIE
e-ISSN:   2395-4396
Volume/Issue:    Volume 11 Issue 4 2025
DUI:    16.0415/IJARIIE-27381
Licence: :   IJARIIE is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Author NameAuthor Institute
Prof. Saurabh GandheAmrutvahini Polytechnic, Sangamner

Abstract

Mechanical Engineering
AI, MIG, Optimization
Metal Inert Gas (MIG) welding, also called Gas Metal Arc Welding (GMAW), depends on process parameters such as current, voltage, wire feed speed, travel speed, and gas flow rate. Small variations in these settings can change bead geometry, penetration, mechanical properties, and defect formation. Traditionally, parameter selection relies on operator experience or design of experiments, which can be time-consuming and sub-optimal. Artificial Intelligence (AI) techniques provide an alternative by using machine learning and optimization algorithms to predict weld quality, detect defects, and automatically search for the best parameter combinations. This paper reviews AI applications in MIG welding, presents a structured workflow for parameter optimization, and demonstrates how Pareto optimization can balance trade-offs between penetration and spatter.

Citations

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IJARIIE Prof. Saurabh Gandhe. "Role of AI in Optimization of MIG Welding Parameters" International Journal Of Advance Research And Innovative Ideas In Education Volume 11 Issue 4 2025 Page 3753-3755
MLA Prof. Saurabh Gandhe. "Role of AI in Optimization of MIG Welding Parameters." International Journal Of Advance Research And Innovative Ideas In Education 11.4(2025) : 3753-3755.
APA Prof. Saurabh Gandhe. (2025). Role of AI in Optimization of MIG Welding Parameters. International Journal Of Advance Research And Innovative Ideas In Education, 11(4), 3753-3755.
Chicago Prof. Saurabh Gandhe. "Role of AI in Optimization of MIG Welding Parameters." International Journal Of Advance Research And Innovative Ideas In Education 11, no. 4 (2025) : 3753-3755.
Oxford Prof. Saurabh Gandhe. 'Role of AI in Optimization of MIG Welding Parameters', International Journal Of Advance Research And Innovative Ideas In Education, vol. 11, no. 4, 2025, p. 3753-3755. Available from IJARIIE, https://ijariie.com/AdminUploadPdf/Role_of_AI_in_Optimization_of_MIG_Welding_Parameters_ijariie27381.pdf (Accessed : ).
Harvard Prof. Saurabh Gandhe. (2025) 'Role of AI in Optimization of MIG Welding Parameters', International Journal Of Advance Research And Innovative Ideas In Education, 11(4), pp. 3753-3755IJARIIE [Online]. Available at: https://ijariie.com/AdminUploadPdf/Role_of_AI_in_Optimization_of_MIG_Welding_Parameters_ijariie27381.pdf (Accessed : )
IEEE Prof. Saurabh Gandhe, "Role of AI in Optimization of MIG Welding Parameters," International Journal Of Advance Research And Innovative Ideas In Education, vol. 11, no. 4, pp. 3753-3755, Jul-Aug 2025. [Online]. Available: https://ijariie.com/AdminUploadPdf/Role_of_AI_in_Optimization_of_MIG_Welding_Parameters_ijariie27381.pdf [Accessed : ].
Turabian Prof. Saurabh Gandhe. "Role of AI in Optimization of MIG Welding Parameters." International Journal Of Advance Research And Innovative Ideas In Education [Online]. volume 11 number 4 ().
Vancouver Prof. Saurabh Gandhe. Role of AI in Optimization of MIG Welding Parameters. International Journal Of Advance Research And Innovative Ideas In Education [Internet]. 2025 [Cited : ]; 11(4) : 3753-3755. Available from: https://ijariie.com/AdminUploadPdf/Role_of_AI_in_Optimization_of_MIG_Welding_Parameters_ijariie27381.pdf
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