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Title: :  Digitalization of Welding Safety Equipment for Workers Safety
PaperId: :  27914
Published in:   International Journal Of Advance Research And Innovative Ideas In Education
Publisher:   IJARIIE
e-ISSN:   2395-4396
Volume/Issue:    Volume 11 Issue 6 2025
DUI:    16.0415/IJARIIE-27914
Licence: :   IJARIIE is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Author NameAuthor Institute
Shilpa Boraste MVP’s Rajarshi Shahu Maharaj Polytechnic Nashik-13, Maharashtra, India
Mantraksh Ramsing RajputMVP’s Rajarshi Shahu Maharaj Polytechnic Nashik-13, Maharashtra, India
Aditya Sanjay GaikwadMVP’s Rajarshi Shahu Maharaj Polytechnic Nashik-13, Maharashtra, India
Sarthak Vinod DhumaneMVP’s Rajarshi Shahu Maharaj Polytechnic Nashik-13, Maharashtra, India
Aditya Prakash KambleMVP’s Rajarshi Shahu Maharaj Polytechnic Nashik-13, Maharashtra, India
Suraj Ramesh PawarMVP’s Rajarshi Shahu Maharaj Polytechnic Nashik-13, Maharashtra, India

Abstract

Diploma Mechanical Engineering
(1) Digitalization of Welding Safety Equipment for Workers Safety, Servo Motor, Black UV Glass, Transparent Shield, Battery, Strap, Electricity, Arc-Flash Detector, sensor-based welding equipment. (2) Sensor-based Exhaust Fan.
Welding processes generate a variety of hazardous substances due to the interaction of high temperature, ultraviolet radiation, surface coatings on metals, electrode materials, shielding gases, and airborne chemicals released from cleaning agents. These factors lead to the formation of welding fumes and gases that pose serious risks to worker health. One of the most common short-term health effects is metal fume fever, which usually develops within a few hours after exposure. Symptoms may include fever, chills, muscle pain, chest tightness, coughing, fatigue, nausea, excessive thirst, and an unpleasant metallic taste. To reduce these occupational hazards, this project introduces three safety-oriented enhancements integrated into two welding protection devices. The first enhancement is a smart electronic welding helmet that incorporates an eye-blink sensing mechanism. This feature allows the welder to control the movement of the protective glass through natural eye blinking, eliminating repeated manual adjustments. The welding glass automatically changes from a clear state to a darkened state during arc initiation and returns to transparency when welding stops. The second enhancement involves the design of an intelligent welding electrode holder equipped with an arc-detection sensor. When welding begins, the sensor identifies arc radiation and instantly activates a connected fume extraction suction fan. This system removes welding fumes directly from the source, significantly limiting the amount of smoke reaching the welder’s face and body.

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IJARIIE Shilpa Boraste , Mantraksh Ramsing Rajput, Aditya Sanjay Gaikwad, Sarthak Vinod Dhumane, Aditya Prakash Kamble, and Suraj Ramesh Pawar. "Digitalization of Welding Safety Equipment for Workers Safety" International Journal Of Advance Research And Innovative Ideas In Education Volume 11 Issue 6 2025 Page 2206-2209
MLA Shilpa Boraste , Mantraksh Ramsing Rajput, Aditya Sanjay Gaikwad, Sarthak Vinod Dhumane, Aditya Prakash Kamble, and Suraj Ramesh Pawar. "Digitalization of Welding Safety Equipment for Workers Safety." International Journal Of Advance Research And Innovative Ideas In Education 11.6(2025) : 2206-2209.
APA Shilpa Boraste , Mantraksh Ramsing Rajput, Aditya Sanjay Gaikwad, Sarthak Vinod Dhumane, Aditya Prakash Kamble, & Suraj Ramesh Pawar. (2025). Digitalization of Welding Safety Equipment for Workers Safety. International Journal Of Advance Research And Innovative Ideas In Education, 11(6), 2206-2209.
Chicago Shilpa Boraste , Mantraksh Ramsing Rajput, Aditya Sanjay Gaikwad, Sarthak Vinod Dhumane, Aditya Prakash Kamble, and Suraj Ramesh Pawar. "Digitalization of Welding Safety Equipment for Workers Safety." International Journal Of Advance Research And Innovative Ideas In Education 11, no. 6 (2025) : 2206-2209.
Oxford Shilpa Boraste , Mantraksh Ramsing Rajput, Aditya Sanjay Gaikwad, Sarthak Vinod Dhumane, Aditya Prakash Kamble, and Suraj Ramesh Pawar. 'Digitalization of Welding Safety Equipment for Workers Safety', International Journal Of Advance Research And Innovative Ideas In Education, vol. 11, no. 6, 2025, p. 2206-2209. Available from IJARIIE, https://ijariie.com/AdminUploadPdf/Digitalization_of_Welding_Safety_Equipment_for_Workers_Safety_ijariie27914.pdf (Accessed : ).
Harvard Shilpa Boraste , Mantraksh Ramsing Rajput, Aditya Sanjay Gaikwad, Sarthak Vinod Dhumane, Aditya Prakash Kamble, and Suraj Ramesh Pawar. (2025) 'Digitalization of Welding Safety Equipment for Workers Safety', International Journal Of Advance Research And Innovative Ideas In Education, 11(6), pp. 2206-2209IJARIIE [Online]. Available at: https://ijariie.com/AdminUploadPdf/Digitalization_of_Welding_Safety_Equipment_for_Workers_Safety_ijariie27914.pdf (Accessed : )
IEEE Shilpa Boraste , Mantraksh Ramsing Rajput, Aditya Sanjay Gaikwad, Sarthak Vinod Dhumane, Aditya Prakash Kamble, and Suraj Ramesh Pawar, "Digitalization of Welding Safety Equipment for Workers Safety," International Journal Of Advance Research And Innovative Ideas In Education, vol. 11, no. 6, pp. 2206-2209, Nov-Dec 2025. [Online]. Available: https://ijariie.com/AdminUploadPdf/Digitalization_of_Welding_Safety_Equipment_for_Workers_Safety_ijariie27914.pdf [Accessed : ].
Turabian Shilpa Boraste , Mantraksh Ramsing Rajput, Aditya Sanjay Gaikwad, Sarthak Vinod Dhumane, Aditya Prakash Kamble, and Suraj Ramesh Pawar. "Digitalization of Welding Safety Equipment for Workers Safety." International Journal Of Advance Research And Innovative Ideas In Education [Online]. volume 11 number 6 ().
Vancouver Shilpa Boraste , Mantraksh Ramsing Rajput, Aditya Sanjay Gaikwad, Sarthak Vinod Dhumane, Aditya Prakash Kamble, and Suraj Ramesh Pawar. Digitalization of Welding Safety Equipment for Workers Safety. International Journal Of Advance Research And Innovative Ideas In Education [Internet]. 2025 [Cited : ]; 11(6) : 2206-2209. Available from: https://ijariie.com/AdminUploadPdf/Digitalization_of_Welding_Safety_Equipment_for_Workers_Safety_ijariie27914.pdf
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