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Title: :  Influence of Profile Modification on the Reduction of Root Fillet Stress in Spur Gear by Alternative Root Fillet Profile by using Finite Element Method
PaperId: :  28214
Published in:   International Journal Of Advance Research And Innovative Ideas In Education
Publisher:   IJARIIE
e-ISSN:   2395-4396
Volume/Issue:    Volume 12 Issue 2 2026
DUI:    16.0415/IJARIIE-28214
Licence: :   IJARIIE is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Author NameAuthor Institute
Ms. Jayshri MurkuteSRES's Shree Ramchandra College of Engineering Lonikand
Mr. Prabhuling SursambiSRES's Shree Ramchandra College of Engineering Lonikand
Dr. A.D. DesaiSRES's Shree Ramchandra College of Engineering Lonikand
Dr. S.D.ShindeSRES's Shree Ramchandra College of Engineering Lonikand
Mr. Mahesh D. YelbharSRES's Shree Ramchandra College of Engineering Lonikand

Abstract

Mechanical Engineering
Spur gear, Bending stress, Root fillet profile, FEA
The working profile (involute) of a spur gear generated using a rack cutter produces a root fillet curve that is inherently trochoidal. However, this trochoidal fillet is not necessarily optimal with respect to the bending stresses experienced during gear operation. This study investigates stress distribution in the gear tooth by replacing the conventional trochoidal fillet with alternative polynomial-based curves. A circular root fillet is first constructed by drawing an arc tangent to both the working profile and the root circle, which serves as the reference fillet. This arc is then divided into six segments, and new fillet profiles are generated by radially displacing the intermediate points according to different mathematical relations while keeping the end points fixed. The modified fillet profiles demonstrate an improvement, reducing bending stress by approximately 9–12%. These results are based on two-dimensional finite element analysis (FEA).

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IJARIIE Ms. Jayshri Murkute, Mr. Prabhuling Sursambi, Dr. A.D. Desai, Dr. S.D.Shinde, and Mr. Mahesh D. Yelbhar. "Influence of Profile Modification on the Reduction of Root Fillet Stress in Spur Gear by Alternative Root Fillet Profile by using Finite Element Method" International Journal Of Advance Research And Innovative Ideas In Education Volume 12 Issue 2 2026 Page 971-975
MLA Ms. Jayshri Murkute, Mr. Prabhuling Sursambi, Dr. A.D. Desai, Dr. S.D.Shinde, and Mr. Mahesh D. Yelbhar. "Influence of Profile Modification on the Reduction of Root Fillet Stress in Spur Gear by Alternative Root Fillet Profile by using Finite Element Method." International Journal Of Advance Research And Innovative Ideas In Education 12.2(2026) : 971-975.
APA Ms. Jayshri Murkute, Mr. Prabhuling Sursambi, Dr. A.D. Desai, Dr. S.D.Shinde, & Mr. Mahesh D. Yelbhar. (2026). Influence of Profile Modification on the Reduction of Root Fillet Stress in Spur Gear by Alternative Root Fillet Profile by using Finite Element Method. International Journal Of Advance Research And Innovative Ideas In Education, 12(2), 971-975.
Chicago Ms. Jayshri Murkute, Mr. Prabhuling Sursambi, Dr. A.D. Desai, Dr. S.D.Shinde, and Mr. Mahesh D. Yelbhar. "Influence of Profile Modification on the Reduction of Root Fillet Stress in Spur Gear by Alternative Root Fillet Profile by using Finite Element Method." International Journal Of Advance Research And Innovative Ideas In Education 12, no. 2 (2026) : 971-975.
Oxford Ms. Jayshri Murkute, Mr. Prabhuling Sursambi, Dr. A.D. Desai, Dr. S.D.Shinde, and Mr. Mahesh D. Yelbhar. 'Influence of Profile Modification on the Reduction of Root Fillet Stress in Spur Gear by Alternative Root Fillet Profile by using Finite Element Method', International Journal Of Advance Research And Innovative Ideas In Education, vol. 12, no. 2, 2026, p. 971-975. Available from IJARIIE, http://ijariie.com/AdminUploadPdf/Influence_of_Profile_Modification_on_the_Reduction_of_Root_Fillet_Stress_in_Spur_Gear_by_Alternative_Root_Fillet_Profile_by_using_Finite_Element_Method_ijariie28214.pdf (Accessed : ).
Harvard Ms. Jayshri Murkute, Mr. Prabhuling Sursambi, Dr. A.D. Desai, Dr. S.D.Shinde, and Mr. Mahesh D. Yelbhar. (2026) 'Influence of Profile Modification on the Reduction of Root Fillet Stress in Spur Gear by Alternative Root Fillet Profile by using Finite Element Method', International Journal Of Advance Research And Innovative Ideas In Education, 12(2), pp. 971-975IJARIIE [Online]. Available at: http://ijariie.com/AdminUploadPdf/Influence_of_Profile_Modification_on_the_Reduction_of_Root_Fillet_Stress_in_Spur_Gear_by_Alternative_Root_Fillet_Profile_by_using_Finite_Element_Method_ijariie28214.pdf (Accessed : )
IEEE Ms. Jayshri Murkute, Mr. Prabhuling Sursambi, Dr. A.D. Desai, Dr. S.D.Shinde, and Mr. Mahesh D. Yelbhar, "Influence of Profile Modification on the Reduction of Root Fillet Stress in Spur Gear by Alternative Root Fillet Profile by using Finite Element Method," International Journal Of Advance Research And Innovative Ideas In Education, vol. 12, no. 2, pp. 971-975, Mar-App 2026. [Online]. Available: http://ijariie.com/AdminUploadPdf/Influence_of_Profile_Modification_on_the_Reduction_of_Root_Fillet_Stress_in_Spur_Gear_by_Alternative_Root_Fillet_Profile_by_using_Finite_Element_Method_ijariie28214.pdf [Accessed : ].
Turabian Ms. Jayshri Murkute, Mr. Prabhuling Sursambi, Dr. A.D. Desai, Dr. S.D.Shinde, and Mr. Mahesh D. Yelbhar. "Influence of Profile Modification on the Reduction of Root Fillet Stress in Spur Gear by Alternative Root Fillet Profile by using Finite Element Method." International Journal Of Advance Research And Innovative Ideas In Education [Online]. volume 12 number 2 ().
Vancouver Ms. Jayshri Murkute, Mr. Prabhuling Sursambi, Dr. A.D. Desai, Dr. S.D.Shinde, and Mr. Mahesh D. Yelbhar. Influence of Profile Modification on the Reduction of Root Fillet Stress in Spur Gear by Alternative Root Fillet Profile by using Finite Element Method. International Journal Of Advance Research And Innovative Ideas In Education [Internet]. 2026 [Cited : ]; 12(2) : 971-975. Available from: http://ijariie.com/AdminUploadPdf/Influence_of_Profile_Modification_on_the_Reduction_of_Root_Fillet_Stress_in_Spur_Gear_by_Alternative_Root_Fillet_Profile_by_using_Finite_Element_Method_ijariie28214.pdf
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