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Title: :  Experimental Study and Optimization of Gas Metal Arc Welding Process Parameters using Taguchi Method
PaperId: :  5348
Published in:   International Journal Of Advance Research And Innovative Ideas In Education
Publisher:   IJARIIE
e-ISSN:   2395-4396
Volume/Issue:    Volume 3 Issue 3 2017
DUI:    16.0415/IJARIIE-5348
Licence: :   IJARIIE is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Author NameAuthor Institute
Vibhooti Narayan VisenBhabha Institute of Technology, Kanpur Dehat
Avdesh DixitBhabha Institute of Technology, Kanpur Dehat

Abstract

Mechanical Engineering
Taguchi, mild steel, Orthogonal array, MIG, Charpy, Impact Strength etc...
Gas metal arc welding (MIG/GMAW) is currently one of the most popular welding methods, especially in industrial environments. In order to meet the global competition and the survival of products in the market a new way of thinking is necessary to change and improve the existing technology and to develop products at economical price. It means not only to invest in procuring new equipments but also effectively control the process variables involved in any manufacturing process. These process variables must be measured and controlled to get the desired valuable outputs. In the present work, the mechanical behavior of MIG welded joints of similar materials was studied using the plates of Mild Steel having 12 mm thickness each. The mechanical property impact toughness of the welded joints are evaluated using Taguchi method using (welding current, Arc voltage and gas flow rate) as three input parameters each having three levels each (low, medium and high). A plan of experiments based on Taguchi technique has been used to acquire the data. An Orthogonal array and signal to noise ratio are employed to investigate the welding characteristics of mild Steel and optimize the welding parameters. The impact strength of the weld metal have been identifying using Charpy test. The results indicates that impact stregth of welded joints are maximum at current 200 Amp, Arc Voltage 25 V and gas flow rate 14 lit/min than values at 130A and 170A, thus impact strength becomes 40.97 Jule. Main effects plots from the ANOVA were obtained and studied. The quadratic models were found to be significant with a p-value of 0.500, 0.592 and 0.751. Results showed that voltage is the most significant and current is least significant factor affecting Impact strength. Therefore the present work was focused on finding the optimal parameters combination of current, Arc Voltage and gas flow rate for maximizing the Impact strength.

Citations

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IJARIIE Vibhooti Narayan Visen, and Avdesh Dixit. "Experimental Study and Optimization of Gas Metal Arc Welding Process Parameters using Taguchi Method" International Journal Of Advance Research And Innovative Ideas In Education Volume 3 Issue 3 2017 Page 1678-1688
MLA Vibhooti Narayan Visen, and Avdesh Dixit. "Experimental Study and Optimization of Gas Metal Arc Welding Process Parameters using Taguchi Method." International Journal Of Advance Research And Innovative Ideas In Education 3.3(2017) : 1678-1688.
APA Vibhooti Narayan Visen, & Avdesh Dixit. (2017). Experimental Study and Optimization of Gas Metal Arc Welding Process Parameters using Taguchi Method. International Journal Of Advance Research And Innovative Ideas In Education, 3(3), 1678-1688.
Chicago Vibhooti Narayan Visen, and Avdesh Dixit. "Experimental Study and Optimization of Gas Metal Arc Welding Process Parameters using Taguchi Method." International Journal Of Advance Research And Innovative Ideas In Education 3, no. 3 (2017) : 1678-1688.
Oxford Vibhooti Narayan Visen, and Avdesh Dixit. 'Experimental Study and Optimization of Gas Metal Arc Welding Process Parameters using Taguchi Method', International Journal Of Advance Research And Innovative Ideas In Education, vol. 3, no. 3, 2017, p. 1678-1688. Available from IJARIIE, http://ijariie.com/AdminUploadPdf/Experimental_Study_and_Optimization_of_Gas_Metal_Arc_Welding_Process_Parameters_using_Taguchi_Method_ijariie5348.pdf (Accessed : 29 May 2017).
Harvard Vibhooti Narayan Visen, and Avdesh Dixit. (2017) 'Experimental Study and Optimization of Gas Metal Arc Welding Process Parameters using Taguchi Method', International Journal Of Advance Research And Innovative Ideas In Education, 3(3), pp. 1678-1688IJARIIE [Online]. Available at: http://ijariie.com/AdminUploadPdf/Experimental_Study_and_Optimization_of_Gas_Metal_Arc_Welding_Process_Parameters_using_Taguchi_Method_ijariie5348.pdf (Accessed : 29 May 2017)
IEEE Vibhooti Narayan Visen, and Avdesh Dixit, "Experimental Study and Optimization of Gas Metal Arc Welding Process Parameters using Taguchi Method," International Journal Of Advance Research And Innovative Ideas In Education, vol. 3, no. 3, pp. 1678-1688, May-Jun 2017. [Online]. Available: http://ijariie.com/AdminUploadPdf/Experimental_Study_and_Optimization_of_Gas_Metal_Arc_Welding_Process_Parameters_using_Taguchi_Method_ijariie5348.pdf [Accessed : 29 May 2017].
Turabian Vibhooti Narayan Visen, and Avdesh Dixit. "Experimental Study and Optimization of Gas Metal Arc Welding Process Parameters using Taguchi Method." International Journal Of Advance Research And Innovative Ideas In Education [Online]. volume 3 number 3 (29 May 2017).
Vancouver Vibhooti Narayan Visen, and Avdesh Dixit. Experimental Study and Optimization of Gas Metal Arc Welding Process Parameters using Taguchi Method. International Journal Of Advance Research And Innovative Ideas In Education [Internet]. 2017 [Cited : 29 May 2017]; 3(3) : 1678-1688. Available from: http://ijariie.com/AdminUploadPdf/Experimental_Study_and_Optimization_of_Gas_Metal_Arc_Welding_Process_Parameters_using_Taguchi_Method_ijariie5348.pdf
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