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Title: :  MAKING OF DIE CASTING TOOL
PaperId: :  9469
Published in:   International Journal Of Advance Research And Innovative Ideas In Education
Publisher:   IJARIIE
e-ISSN:   2395-4396
Volume/Issue:    Volume 5 Issue 1 2019
DUI:    16.0415/IJARIIE-9469
Licence: :   IJARIIE is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

Author NameAuthor Institute
Sivamurugan.KV.S.V.N.Polytechnic College
Saravanakumar.RVSVN Polytechnic College
Saravanan STVSVN Polytechnic College

Abstract

Mechanical Engineering
Die casting 1, motor rotors2, mold cavity3, aluminum4, thermal shock resistanc5.
This paper describes one of the ways for the making of the pressure die casting process for motor rotar . This paper is to maintain the closest tolerances, reduced all machining and can make the process the optimum choice for small volume production as well. Die casting is a Metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mould during the process. Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminium, magnesium, lead, pewter and tin based alloys. Depending on the type of metal being cast, a hot- or cold-chamber machine is used.The main die casting alloys are: zinc, aluminium, magnesium, copper, lead, and tin; although uncommon, ferrous die casting is also possible. Specific die casting alloys include: ZAMAK; zinc aluminium. The Aluminum Association (AA) standards: AA 380, AA 384, AA 386, AA 390; and AZ91D magnesium. Maximum weight limits for aluminium, brass, magnesium, and zinc castings are approximately 70 pounds (32 kg), 10 lb (4.5 kg), 44 lb (20 kg), and 75 lb (34 kg), respectively. The most important material properties for the dies are thermal shock resistance and softening at elevated temperature; other important properties include hardenability, machinability, heat checking resistance, weldability, availability (especially for larger dies), and cost. The longevity of a die is directly dependent on the temperature of the molten metal and the cycle time. The dies used in die casting are usually made out of hardened tool steels, because cast iron cannot withstand the high pressures involved, therefore the dies are very expensive, resulting in high start-up costs. Metals that are cast at higher temperatures require dies made from higher alloy steels.

Citations

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IJARIIE Sivamurugan.K, Saravanakumar.R, and Saravanan ST. "MAKING OF DIE CASTING TOOL" International Journal Of Advance Research And Innovative Ideas In Education Volume 5 Issue 1 2019 Page 416-421
MLA Sivamurugan.K, Saravanakumar.R, and Saravanan ST. "MAKING OF DIE CASTING TOOL." International Journal Of Advance Research And Innovative Ideas In Education 5.1(2019) : 416-421.
APA Sivamurugan.K, Saravanakumar.R, & Saravanan ST. (2019). MAKING OF DIE CASTING TOOL. International Journal Of Advance Research And Innovative Ideas In Education, 5(1), 416-421.
Chicago Sivamurugan.K, Saravanakumar.R, and Saravanan ST. "MAKING OF DIE CASTING TOOL." International Journal Of Advance Research And Innovative Ideas In Education 5, no. 1 (2019) : 416-421.
Oxford Sivamurugan.K, Saravanakumar.R, and Saravanan ST. 'MAKING OF DIE CASTING TOOL', International Journal Of Advance Research And Innovative Ideas In Education, vol. 5, no. 1, 2019, p. 416-421. Available from IJARIIE, https://ijariie.com/AdminUploadPdf/MAKING__OF_DIE_CASTING_TOOL_ijariie9469.pdf (Accessed : 07 December 2020).
Harvard Sivamurugan.K, Saravanakumar.R, and Saravanan ST. (2019) 'MAKING OF DIE CASTING TOOL', International Journal Of Advance Research And Innovative Ideas In Education, 5(1), pp. 416-421IJARIIE [Online]. Available at: https://ijariie.com/AdminUploadPdf/MAKING__OF_DIE_CASTING_TOOL_ijariie9469.pdf (Accessed : 07 December 2020)
IEEE Sivamurugan.K, Saravanakumar.R, and Saravanan ST, "MAKING OF DIE CASTING TOOL," International Journal Of Advance Research And Innovative Ideas In Education, vol. 5, no. 1, pp. 416-421, Jan-Feb 2019. [Online]. Available: https://ijariie.com/AdminUploadPdf/MAKING__OF_DIE_CASTING_TOOL_ijariie9469.pdf [Accessed : 07 December 2020].
Turabian Sivamurugan.K, Saravanakumar.R, and Saravanan ST. "MAKING OF DIE CASTING TOOL." International Journal Of Advance Research And Innovative Ideas In Education [Online]. volume 5 number 1 (07 December 2020).
Vancouver Sivamurugan.K, Saravanakumar.R, and Saravanan ST. MAKING OF DIE CASTING TOOL. International Journal Of Advance Research And Innovative Ideas In Education [Internet]. 2019 [Cited : 07 December 2020]; 5(1) : 416-421. Available from: https://ijariie.com/AdminUploadPdf/MAKING__OF_DIE_CASTING_TOOL_ijariie9469.pdf
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